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Predictive Maintenance on Heavy-Duty Trucks: How to Keep Your Fleet Running Smoothly

Maintaining a fleet of heavy-duty trucks is a big job. Between the constant wear and tear on the vehicles and the ever-changing regulations, it can be difficult to keep track of everything. That’s where predictive maintenance comes in.

Predictive maintenance is a strategy that uses data analytics to identify potential issues with the equipment before they become actual problems. In this blog post, we will discuss how predictive maintenance works and how you can implement it into your own trucking fleet!

What Is Predictive Maintenance?

Predictive maintenance is a type of condition-based maintenance that uses data analytics to identify potential issues with the equipment before they become actual problems. The goal of predictive maintenance is to prevent downtime and improve equipment reliability.

There are many different types of data that can be used for predictive maintenance, including:

  • Maintenance history: Maintenance history is data that tells you what type of maintenance has been performed in the past and how often.
  • Equipment usage data: This information might include any specific components or unique pieces of equipment that are getting used more often than others.
  • Environmental data: This could include the history of where specific vehicles have traveled more frequently. Some terrains are harder on your equipment than others.
  • Operational data: Operational data is information such as how many miles the vehicle is logging in the month, and how much downtime it is experiencing.

This data is collected and analyzed to identify trends and patterns that could indicate an upcoming issue. For example, if the data shows that a certain component is being used more frequently than others, it may be wearing out faster and will need to be replaced soon.

Predictive maintenance can be used on any type of equipment, but it is especially beneficial for heavy-duty trucks. These vehicles are often in use for long periods of time and cover a lot of ground, which can lead to wear and tear. By using predictive maintenance, you can catch potential issues before they cause problems.

How Predictive Maintenance Works

There are a few different ways that predictive maintenance can be implemented for a fleet of any size. One way is to have a dedicated team of analysts who are responsible for analyzing the data and identifying potential issues. However, this can be expensive and time-consuming.

A more common way to implement predictive maintenance is by using software that can do the data analysis for you. This software can be set up to collect data from all of the vehicles in your fleet and analyze it for trends. When an issue is identified, the software can send alerts to the appropriate personnel so that they can take action.

This type of predictive maintenance is often referred to as condition monitoring. Condition monitoring is a type of predictive maintenance that uses sensors to collect data about the equipment. This data is then analyzed to identify potential issues.

Condition monitoring requires your team to take the time and training to learn and implement a new program. It’s also not without costs, and it might be more difficult to maintain operations while working through implementation. That’s why many companies tend to farm out their fleet maintenance needs to a certified and experienced specialist like J&A Fleet Maintenance.

Implementing Predictive Maintenance in Your Fleet

When implementing predictive maintenance into a fleet of 10 or more vehicles, a fleet maintenance provider will typically:

  • Collect data from all of the vehicles in the fleet. This data will include information about the equipment, usage, and environment.
  • Analyze the data to identify any potential issues.
  • List the units that are most in need of attention.
  • Schedule to get those vehicles to the shop as soon as possible.
  • Perform the next scheduled service and test other component parts that might be near the end of their recommended usable lives.

And as you’re moving forward with fleet maintenance, keep a close eye on environmental data to see if there is a correlation that might be creating more maintenance costs on your vehicles. Pay attention to operational data, such as the number of miles your vehicles are logging. Last but not least, make sure the right personnel is in the loop with your company. The more eyeballs that you can keep on your maintenance, the fewer major issues you’ll experience.

If you’re a fleet operator looking for help maintaining your heavy-duty trucks, we at J&A Fleet Maintenance are here to assist. With over 25 years of experience in the trucking industry, our team of experts knows how to keep your vehicles running smoothly.

We offer predictive maintenance services that use data analytics to identify potential problems with your equipment before they become actual issues. Contact us today to learn more about how we can help you maintain your fleet!

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